Rubber Revolution
Your rubber outsoles can be taller, lighter, and cost less
Traditional Rubber Molding is Labor Intensive
Significant Preparation Before Rubber Production
Rubber formulation and mixing
Rubber kneading and compounding
Drying and cooling
Sheet stock production and cutting
Manual placement of rubber in the compression mold
The preparation steps usually require more than 3 operators just to get the rubber materials ready
Rubber 2.0: Direct Rubber Injection Molding
Ready-To-Use Rubber Granules
Our rubber granules are pre-compounded, pre-vulcanized, pre-color, ready-to-use for direct rubber injection molding. This makes our customers’ life easy before the actual molding begins
Direct Granule Feeding
Simply feed the pre-compounded rubber granule produced by Goaflex into the rubber injection molding machine feeder. Minimal labor requires as everything is semi-automatic.
Automatic Rubber Injection
Rubber injection molding takes place as the high pressure nozzle inject the semi-molten rubber into the high temperature mold, which begins the rubber crosslinking. The machine also features automated de-molding process where
Have a rubber outsole project?
Send your design, target hardness, volume, or current process. We can review whether direct rubber injection fits your production
Deep Cut + High Wall, Now Possible
Rubber injection molding enables high-wall shoe outsole designs by injecting heated rubber into a closed mold under high pressure. This process fills deep, tall, and complex cavities more completely than traditional compression molding, delivering sharper details, consistent quality, and greater outsole design flexibility.
Efficient at Scale - When Mold Planning is Done Right
Capacity Estimate
Cycle Time
1.5~4min
Output/Mold/Day
400 Pairs
Working Time
24hr
Goaflex Production
2M+ Pairs/Yr
Rubber injection can improve output and cost structure by reducing steps, manual handling, waste, and re-work. The key upfront consideration is tooling investment and injection machine.
Reduce Labor, Waste, and Cost with Rubber Injection Molding
Traditional rubber outsole manufacturing requires multiple operators for compounding, sheet preparation, and material handling. Rubber injection molding automates much of the process, allowing one operator to manage multiple molds. Precision injection reduces rubber flash waste by up to 5% and can lower overall production costs by up to 15%.
Compression vs Injection Labor Comparison
Traditional Rubber Molding
Rubber stock preparation, cutting, loading into the mold
Manual mold opening, handling, de-molding
Rubber Injection Molding
Ready-to-use rubber granule go into the automated feeder
Automatic mold opening, manual de-molding